Rebuilding Scotty Entrance Door
Last Updated: 10/10/2008
door_1
This is what the door looks like after removing the latch mechanism.
door_2
Removing the old window, assuming that its not already broken.Make sure you use old popsicle sticks, NO METAL, you will break the glass!

door_5
So I got the top off. Bent down all the metal tabs around the outside of door.Many Scotty owners seem to just bend down the metal, then slide out the top, I was unable to do this because the metal was stuck on too well, and didn't slide.
door_6
I think someone must have already tried fixing the door, this was a differenttype of wood stuck in under the door lock on the bottom side of the door.
door_7
OK, all the corrugated cardboard has been removed. The new wood has been cutto fit in the door. The wood piece along the hinge side was still in fairly good shape, so I cut the rest of the wood to fit.
door_8
I then glued down the wood to the metal frame with panel glue and then clamped it all in place. Then did the same with the top metal shell, andclamped that all in place and bent the tabs back over to secure it. For some reason I did not take any further pictures. But it was fairly streight forward to put the corrugated cardboard back in place, it was in fairly good condition.And I then put the latch and hinge back in place and put everything back on the Scotty The last thing I had to do was put the glass back in place. I spent about an hour attemping, this but was unable to get it back in place. I had this same problem when I replaced thebroken glass when I first purchased the Scotty. Both that time and this time I endedup taking the door to our local glass shop (www.michaelsglass.com) and they verynicely installed the glass for me, for about $25. I still think its one of the best investments I've ever made! Saved me time and peace of mind.Although I'm not possitive about this, they might be able to do mail-order if you need a place to buy safety glass, or want to have them install the glass on your door.

macmade